CSTR WITH SOLIDS RECYCLE
Components:
- Ideal CSTR, Volume = V
- Ideal solids separator, volume = 0
Flows
- Inflow (Q) and treated outflow (Q-QW)
- Waste biomass (QW) (wasting from CSTR mixed contents) to maintain steady-state biomass concentration
- QW << Q
Characteristics:
Hydraulic residence time: τ or HRT
τ = V / Q
Solids residence time Θ or SRT = mass solids in CSTR/solids mass wasting rate
Θ = VX / (QW X) = V / QW
Influent: Q, So,
Xo = 0
CSTR: V, S, XB,
XD
Treated effluent:
Q-QW, S,
Xout = 0
Waste biomass:
QW, XB, XD, S
Ideal separator
Note that since QW << Q, Θ >> τ
General Mass Balance Expression for one reactive component, S:
QSO – (Q-QW)S - QWS + VrS = V dS/dt
At steady state condition for S:
QSO – (Q-QW)S - QWS + VrS = 0
Rearranging:
Q(SO-S) + VrS = 0
rS = (SO - S) / τ
For heterotrophic growth and decay in a CSTR, four components and two reactions are of interest: SUBSTRATE COD (SS), OXYGEN (SO), CELL-COD (XBH), and DEBRIS-COD (XD)
Components Rates
Process | Soluble COD SS (mg/L COD) | Dissolved O2, SO (mg/L O2) | Heterotrophic biomass, XBH (mg/L COD) | Debris, XD (mg/L COD) | ρj
---|---|---|---|---|---
Aerobic Heterotrophic Growth | -1/YH | - (1-YH)/YH (1) | 1 | na | μH XBH (2)
Decay and Lysis of Heterotrophs | 1-fD (3) | -1 fD (6) | -1 | fD (6) | bH XBH (4)
(1) heterotrophic cell yield = YH = g-heterotroph cell-COD/g-COD consumed
(2) heterotrophic growth rate (ρ1) = XBH μH = μ̂H (Ss / (Ks + Ss)) XBH where μH is specific growth rate (d-1)
(3) fD = g debris-COD produced/g biomass-COD decayed. Assumes direct exertion of decayed biomass COD
(4) heterotrophic decay rate (ρ2) = XBH bH where bH = specific decay rate (d-1)
net heterotrophic biomass growth rate = rXB = (μH - bH)XBH
debris generation rate = rD = fDbHXBH
COD consumption rate = rS = -(μH / YH) XBH (growth only)
O2 consumption rate = rO = -((1-YH)/YH μH + (1-fD)bH) XBH
Apply rate expressions to steady-state mass balances on CSTR with solids retention:
Viable heterotrophic cells:
0 – 0 - QWXBH + V XBH(μH – bH) = 0
simplify and note that Θ = V/QW
1/Θ = μH - bH (1)
for CSTR with biomass retention (recycling), the growth rate is a function of Θ, not τ.
Assuming Monod kinetics with COD the limiting substrate:
μH = μ̂H Ss / (Ks + Ss) (2)
Substituting (2) → (1):
Ss = Ks(1/Θ + bH) / (μ̂H - (1/Θ + bH)) (I)
Steady-state mass balance on COD substrate, S:
QSSO – QWSS – (Q-QW)SS – (μH/YH)XBHV = 0
(μH/YH)XBH = (SSO – SS)/τ
XBH = (1/τ) YH(SSO - SS) / μH (3)
Substituting (1) into (3) for μH:
XBH = (Θ/τ) YH(SSO - SS) / (1 + bHΘ) (II)
Heterotrophic cell concentration is proportional to Θ and inversely proportional to τ
Can substitute into (II) for SS from (I)
XBH = (Θ/τ) YH( SSO - [Ks(1+bHΘ)/(μ̂HΘ - (1+bHΘ))] ) / (1 + bHΘ) (IIa)
Steady-state mass balance of debris:
-QWXD + V fDbHXBHV = 0
XD = fDbHXBHΘ
Substituting for XBH from (II):
XD = fDbHΘ (Θ/τ) YH(SSO - SS) / (1+bHΘ) (III)
Total biomass, XT = XBH + XD
XT = (1 + fDbHΘ)(Θ/τ) YH(SSO - SS) / (1+bHΘ) (IV)
Define active fraction of biomass, fA = XBH / XT
fA = 1 / (1 + fDbHΘ)
Define observed yield as the net yield, considering biomass decay (different from growth yield) = YHobs
To maintain system in steady-state with respect to biomass components, net growth and accumulated debris must be wasted:
Net growth = YHobsQ(SSO – SS)
Wasted biomass = QWXT
Steady-state condition:
QWXT = YHobsQ(SSO – SS)
YHobs = QWXT / Q(SSO – SS)
Note that QW/Q = (V/Θ)/(V/τ) = τ/Θ
And substituting for XT from (IV):
YHobs = YH(1 + fDbHΘ) / (1 + bHΘ) (V)
Since fD < 1, (1 + fDbHΘ)/(1 + bHΘ) < 1 and YHobs always < YH
Waste biomass production:
WT = QWXT (rate of total biomass wasting)
OXYGEN CONSUMPTION
ro,1 = - (1-YH)/YH rXBH for heterotrophic aerobic growth
incorporate recycling of decayed biomass assuming direct conversion of decayed biodegradable fraction of biomass to COD and exertion of oxygen demand:
Components Rates
Process | Soluble COD SS (mg/L COD) | Dissolved O2, SO (mg/L O2) | Heterotrophic biomass, XBH (mg/L COD) | Debris, XD (mg/L COD) | ρj
---|---|---|---|---|---
Aerobic Heterotrophic Growth | -1/YH | - (1-YH)/YH (2) | 1 | na | μ̂H (4)XBH
Decay and Lysis of Heterotrophs | 1-fD | -1 | -1 | fD (6) | bHXBH (7)
For decay stoichiometry that converts recycled COD directly to oxygen consumption:
-XBH – (1-fD)SO + fDXD = 0
ro,2 = (1-fD)rXBH
combining
ro = ro,1 + ro,2
ro = -((1-YH)/YH μH + (1-fD)bH) XBH
substitute μH = 1/Θ + bH and for XBH
rO = (SSO - SS)/τ [1 - (YH(1+fDbHΘ)/(1+bHΘ))] (VIa)
but
(YH(1+fDbHΘ)/(1+bHΘ)) = YHobs
so
rO = (SSO - SS)/τ [1 - YHobs] (VIb)
multiply by V to get overall system oxygen uptake rate RO = rOV = rOQτ for COD oxidation and heterotrophic biomass decay producing additional oxygen demand
RO = Q(SSO – SS)(1 – Yobs) (mg/day)
NITROGEN: Two processes for removing ammonia:
1. Heterotrophic net growth requirement for nitrogen = XNcells is also a function of Θ:
XNcells = iNXB YHobs (SSO – SS) mg-N/l
XNcells = iNXB (YH(1+fDbHΘ)/(1+bHΘ)) * (SSO – SS) mg-N/l
Ammonia nitrogen uptake rate in cell synthesis, rNH:
rNH = XNcells / τ = iNXB YHobs (SSO – SS) / τ (mgN/l/d)
2. Nitrification (ammonia substrate is rate-determining component)
μA = μ̂A SNH / (KNH + SNH)
where μA is the autotrophic growth rate, SNH is ammonia nitrogen concentration, and KNH is the half-saturation constant for nitrifying bacteria for ammonia nitrogen.
And
SNH = KNH(1/Θ + bA) / (μ̂A - (1/Θ + bA))
where bA is the decay coefficient for nitrifying bacteria (autotrophs).
And
XBA = (Θ/τ) YA( S*NHO - [KNH(1+bAΘ)/(μ̂AΘ - (1+bAΘ))] ) / (1+bAΘ)
Where S*NHO = SNHO – NR and SNHO = influent ammonia nitrogen.
The rate of oxygen consumption for nitrification, rON:
rON = (4.57/τ)(SNHO – SNH) - iNXB YHobs (SSO – SS) (VII)
Now calculate the total rate of oxygen consumption for both COD oxidation (growth plus decay) and nitrification, rOT by combining VIb and VII:
rOT = (1/τ)[(SSO – SS)(1 – YHobs) + 4.57(SNHO – SNH) - iNXB YHobs (SSO – SS)]